Manual gearbox 02T
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Joined: Sep 2010
06-10-2010, 12:44 PM

.pdf   manual GB VW.pdf (Size: 1.98 MB / Downloads: 119)

Manual gearbox 02T

Design and Function

With the new 02T 5/6-speed manual gearbox of the MQ200 series, Volkswagen has succeeded in developing an ultra-light twin-shaft gearbox. The housing is manufactured from magnesium. The gearbox can transmit up to 200 Nm of torque and is used throughout the Group in combination with various engines ranging from the A00 class to the A class. The final drive ratios and the ratios of the individual gears can be matched to the power outputs of the various engines. The type diversity within the gear and final drive ratios allows an optimum compromise to be found between sporty and economical gearbox design for all automotive applications. The gearbox is operated by means of selector cables. The clutch control is hydraulic.
The development goals for the new gearbox
were as follows:
– Easy and exact gear-changes
– Optimal efficiency
– Low weight
– Modular technology
– Standard cable-operated gearbox
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18-08-2012, 05:06 PM

The 02T 5/6-speed manual gearbox

.pdf   1The 02T 56-speed.pdf (Size: 1.98 MB / Downloads: 40)


The modular system
Individual modules are assembled in modular
This increases their functionality after assembly
in series production and in the service workshop.
The modules are:
Clutch release lever
This module contains the clutch release lever, the
release bearing and the guide sleeve.
Selector shaft with selector mechanism cover
All blocking detent, spring and guide elements of
the selector mechanism, as well as the angle
piece for adjustment of the selector mechanism
are accomodated in this module.

The housing

is made from magnesium and consists of 2 parts
(gearbox housing, clutch housing).
The gearbox housing is sealed off from the
exterior by a cover.
The fixing points for the left assembly mounting
bracket are located at the top of the gearbox
housing. The attachment points for the selfaligning
bearing support are located at the
bottom of the gearbox housing

Gearbox mechanism

The input shaft
is mounted in a bearing assembly in the gearbox
housing together with a cylindrical roller bearing
in the clutch housing (loose bearing) and with a
grooved ball bearing (fixed bearing).
For mass reduction, the input shaft has a deep

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